AI Automation for Manufacturers

Lean Six Sigma discipline, applied to AI automation.

We help 10–200 employee manufacturers cut manual work and downtime with AI automation. It's diagnosed with the same root-cause rigor as a Black Belt process audit, not bolted on as a gimmick.

  • Lean Six Sigma Black Belt
  • Industrial Engineering Background
  • Built for 10–200 Employee Manufacturers
  • Process-First, Not Hype-First
The Problem

Manufacturing runs on process. Most AI vendors skip it.

Generic automation tools get bolted onto broken workflows and quietly stop getting used. We start by mapping where time and money actually leak. Then we automate that.

Manual Data Entry & Reporting

Production, quality, and inventory data still gets re-typed between spreadsheets, ERPs, and paper logs.

Downtime You Can't Predict

Machine and line issues get caught after they've already cost a shift, not before.

Systems That Don't Talk to Each Other

Your ERP, scheduling, and quality tools each hold half the picture. Nobody has the whole thing.

How It Works

One audit. A clear plan. No long-term risk upfront.

1

Audit

A free, structured diagnostic of your operations to find where AI automation actually pays off. And where it doesn't.

2

Build

We design and implement the automation for your highest-impact bottleneck, scoped from the audit findings.

3

Retainer

Ongoing monitoring, refinement, and expansion as your operation and data grow.

What We Do

Three ways we work with manufacturers

AI Ops Audit

A free, no-obligation diagnostic that pinpoints your highest-ROI automation opportunity.

Automation Build

A scoped, fixed-outcome project that implements the automation identified in your audit.

Monthly Retainer

Ongoing optimization, monitoring, and new automation as your operation evolves.

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Proof of Approach

See the thinking behind the audit

Sample projects showing how DMAIC and root-cause drill-down turn raw shop-floor data into a prioritized fix list.

View Work Samples
Fit Check

Who this is built for

Good Fit

10–200 employee manufacturers with real process data (ERP, spreadsheets, machine logs) but limited internal automation capacity.

Good Fit

Teams tired of manual reporting, reactive maintenance, or disconnected software eating hours every week.

Not a Fit (Yet)

Businesses with no digital process data at all. We'll tell you honestly in the audit if that's the case.

Ready to see where AI can actually move the needle?

Book a free AI Ops Audit. It's a Lean Six Sigma-based diagnostic of your operations, no obligation.

Book Your Free AI Ops Audit